Software Available Now

    Welcome to ReliabilityOS

    Factory management software that monitors your factory's "age" to forecast reliability before you ship the next batch. Move from reactive to proactive.

    Access ReliabilityOSContact Sales
    0.67%
    RMSE on live pilots
    20–40%
    Fewer field failures
    60–70%
    Less FMEA prep time

    Product Demo

    Watch ReliabilityOS in action

    Powerful Features for Intelligent Manufacturing

    ReliabilityOS combines factory-level intelligence with agentic AI to deliver actionable insights and automated workflows.

    Factory Age Signal

    Monitor your factory's age to forecast reliability before shipping the next batch.

    ROCOF Live Peaks

    Catch failure clusters before they cascade with real-time rate of occurrence of failures.

    Auto FMEA Routing

    Automatically draft and route FMEA reports to the right expert team.

    Agentic AI Workspace

    Intelligent agents learn your factory's patterns and provide actionable insights.

    The FLCPS Stack

    Five layers that turn telemetry into reliable, self-improving production.

    Layer 1

    Factory Layer

    Digital foundation that captures every deviation across design, manufacturing, and testing units.

    Integrated design + shopfloor dataTraceable deviationsGoverned data models
    Outcome
    Reliable data backbone for the next batch.
    Layer 2

    Sensing Layer

    Smart capture replaces manual logs with structured failure data and contextual timestamps.

    Device-native ingestionDiagnostic + repair clocksHuman-in-the-loop notes
    Outcome
    Reliable data backbone for the next batch.
    Layer 3

    Networking Layer

    Secure orchestration of field failure data from fleets deployed across global locations.

    Multi-site pipelinesLatency-aware syncData trust & lineage
    Outcome
    Reliable data backbone for the next batch.
    Layer 4

    Cognitive Layer

    Agentic AI workspace delivering ROCOF peaks, real-time Rr(t), and Factory Age-aware forecasts.

    Non-parametric modelingRoot-cause surfacingHybrid GM(1,1)-SVM insights
    Outcome
    ROCOF peaks & Rr(t) live to spot clusters early.
    Layer 5

    Control Layer

    Action layer that triggers playbooks, assembles FMEA reports, and activates the right expert pod.

    Auto FMEA draftsExpert routingClosed-loop actions
    Outcome
    Auto FMEA drafts, routed to the right expert pod.
    For SMEs & Giants

    Cost-effective Industry 4.0 stack—no massive capex.

    Benchmark best and worst units at a specific age, set new quality bars, and roll out reliability intelligence without retooling everything you own.

    Proven Results

    57 CNC turning center models validated.

    0.67%
    RMSE
    20–40%
    Fewer failures
    60–70%
    Less FMEA prep
    Minutes
    to action plans

    Outcomes

    Turning failures into foresight.

    ReliabilityOS turns siloed data into practical, data-backed decisions. OEMs use it to design more robust products, manage warranty risk and differentiate on uptime.

    • • 20–40% fewer field failures over time.
    • • 10–25% reduction in warranty cost exposure.
    • • 60–70% less time spent preparing and updating FMEAs.
    • • More predictable uptime and better SLAs for end customers.
    At a glance
    Field failure reduction20–40%
    Warranty cost reduction10–25%
    FMEA time savings60–70%
    Uptime improvement+10–30%

    Exact impact depends on product mix, data quality and deployment scope, and is validated with pilot customers.

    Ready to Transform Your Factory?

    Start using ReliabilityOS today and experience the power of predictive reliability management.

    Launch ReliabilityOS
    No credit card required • Start your free trial